Materials & Aesthetics: Engineered for Luxury, Built for Wellness
Beautiful UV protected Outdoor fabric Meets Non-Toxic, Recyclable Earth Science. Hydrotherapy could be the focal point of your outdoor living space if not for a cheap toxic eyesore…that heavy, PVC vinyl-clad foam cover. At Airframe, we believe superior performance must include refined aesthetic design and uncompromised family health. By replacing cheap vinyl clad stitching and toxic Styrofoam with luxury outdoor furniture fabrics using structural, recyclable aluminum, Airframe creates an insulating aquatic cover that elevates your backyard landscape while delivering family safe, non-toxic wellness.

Elevating Outdoor Living Spaces
Temporary EPS foam hot tub covers rely on cheap, PVC vinyl that cracks, fades, and smells…planned obsolescence. Airframe takes a design-first approach:
Awning-Grade Outdoor Acrylic Upholstery: Airframe is upholstered in durable, premium outdoor acrylic fabric designed to complement the refined aesthetics of high-end patio furniture.
UV protected 10-Year Fade Resistance: Engineered to protect from intense sun exposure, and other inclement weather conditions our outdoor fabric is superior to cheap temporary covers.
Designer Color Options: Choose from curated colors tailored to complement architectural styles or natural landscape: Mineral, Mink, Dove, Cinnamon, and Forest, custom colors available.
Renewable Color Architecture: Want to update your outdoor decor? Because Airframe features a modular frame, outer fabrics can be easily recovered in a new color to give your spa a brand-new look without replacing the internal structure. Individual modular panels allow a damaged panel to be repaired without replacing the whole cover.
Patented, sustainable technology for 21st-Century Wellness themed manufacturers: Non-Toxic, VOC-Free Materials Safe for Families and our Earth
Hot tubs are intended for relaxation, hydrotherapy, and health. Temporary EPS foam covers introduce hazardous toxic chemicals directly to the environment you soak in.
TEMPORARY StyroFOAM factory covers vs. AIRFRAME Physics applied custom PROFILE
TRADITIONAL COVER HAZARDS:
- EPS, XPS, NGX Styrofoam Cores (Off-gassing Volatile Organic Compounds)
- PVC Vinyl Chloride (Off-gasses phthalates & toxic vapors)
- Class 'A' Carcinogens (Styrene; Styrene Oxide)
- Brominated FRs Neurotoxins (HBCD and other flame retardants)
- Unstable Oxidizer Incompatibility (Chlorine, Bromine & Ozone)
THE AIRFRAME NON-TOXIC GUARANTEE:
- ZERO EPS Styrofoam
- ZERO PVC Vinyl Chloride
- ZERO Styrene or HBCD Neurotoxins
- ZERO Volatile Organic Compounds (VOCs)
- 100% Chemically Inert with Spa Sanitizers
First environmentally “Green” insulating aquatic cover
First family safe sustainable insulating aquatic cover ever for heated, sanitized spas. First non-VOCs insulating aquatic cover patent #9340989 ✓100% Chemically Inert with Spa Sanitizers
Eliminating Toxic Off-Gassing & Chemical Leaching
The Danger of Oxidizer Reactions: Safety Data Sheets (SDS) for temporary Styrofoam and PVC vinyl chloride warn these petroleum chemicals are incompatible and become chemically unstable when exposed to strong spa sanitizers like chlorine, bromine, or ozone and hydrogen peroxide.
Preventing Foul Vapors & Leaching: In temporary covers, sanitizers break down the foam and vinyl, causing hazardous chemicals to leach into the water and trapped steam—creating the foul chemical odor you smell when opening a temporary Styrofoam cover.
Pure Air & Water Protection: Airframe design is sustainable and “Green” so you and your family can enjoy safe, chemical-free wellness with complete peace of mind.
Structural support design uses Recyclable aluminum frame.
Instead of using non-biodegradable Styrofoam cores that linger in landfills for up to 2,000 years, Airframe’s support structure is built using high-grade custom dies with 100% recyclable aluminum alloys.

Corrosion-Resistant Metal Framing: Built to withstand high humidity and outdoor elements without corrosion, waterlogging, or rotting.
Permanent Structural Integrity: Unlike Styrofoam that absorbs moisture and breaks down over time, aluminum maintains its integrity and strength.
Environmental impact: At the end of a long service life, metal frame components can be sold to recyclers, ensuring your cover never contributes to toxic landfill waste.
Material Comparison at a Glance
| Feature | Temporary EPS Foam | Airframe Luxury Covers |
|---|---|---|
| Exterior fabric | Cheap PVC / Vinyl Chloride (Naugahyde) | Luxury Awning-Grade Outdoor Acrylic Fabric |
| Color Warranty | Fades & splits/cracks in 2–3 years | 10-year warranty against fading |
| Internal Core | EPS/XPS Styrofoam (Water-absorbing) | Recyclable Structural Aluminum Frame |
| Chemical Off-Gassing | VOCs from Styrene, Vinyl Chloride & Brominated Flame Retardants | None |
| Sanitizer Compatibility | Unstable with Chlorine, Bromine & Ozone | Non-Reactive & Chemically Inert |
| Environmental Footprint | 2,000+-year landfill pollutant | Responsibly handcrafted in the USA |
Upgrade to Luxury Aesthetics & Non-Toxic Wellness
Bring premium-grade outdoor elegance and safety to your family’s outdoor spa experience.

